Manufacturing Process
 
The process for fabricating photovoltaic modules consists of the following steps:

  • Sorting solar cells into performance groups (current groups at load voltage).
  • Assembling and soldering strings of cells interconnected with metal ribbons.
  • Completing the module circuit by soldering bus ribbons to connect the strings together and provide output leads .
  • Visually inspecting and electrically testing the module circuit by measuring its dark I-V characteristics .
  • Washing, rinsing, and drying the glass superstrate .
  • Cutting the EVA, fiberglass, and back cover to length and assembling them with the glass and module circuit.
  • Laminating the module assembly and curing the EVA.
  • Proceeding through final assembly, including edge trimming, installing an edge gasket and frame, and attaching a junction box .
  • Performing a high voltage isolation test to guarantee voltage isolation between the cell circuit and the module frame .
  • Electrically testing the module performance by measuring a current-voltage curve under simulated sunlight.